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Do you know the Troubleshooting of the Automatic Capsule Filling Machine?

Jul. 13, 2021

When the automatic capsule machine has an abnormal failure, it may cause the "timing" error of each cam (that is, the timing error of each cam). When adjusting, ensure that the movement of each mechanism does not interfere. The motor is decelerated and continuously operated by the reducer, and the filling turntable produces intermittent movement through the turntable index box. When it is necessary to adjust the "timing" of each cam (that is, the timing of each cam action), use the handle to rotate the main motor shaft, and when the filling turntable reaches At a certain station, the filling carousel changes from movement to stop and lasts for a period of time. During this period of time when the filling carousel stops moving, the following should be done:

Automatic Capsule Filling Machine

Automatic Capsule Filling Machine

•1) The cams used for capsule dispensing on the first and second stations of the automatic capsule filling machine should deliver the capsules to the upper module port;

• 2) The cam used to separate the capsule cap and the body by the vacuum separator on the first and second stations of the automatic hard capsule filling machine should rise to the lower plane of the lower module, and make the vacuum system generate enough vacuum to make the capsule Move into the module and separate the cap and body;

•3) The cam used to reject undivided capsules on the sixth station of the hard capsule filling machine should rise to eliminate defective capsules;

•4) The cam used to lock the filled capsules on the eighth station of the automatic hard capsule filling machine should rise to lock the capsules;

•5) The cam used to push out the finished product on the ninth station of the fully automatic hard capsule filling machine should be raised to push out the finished product.

After the intermittent period of the capsule filling machine, the filling turntable starts to move to the next station. The automatic capsule filling machine should ensure that the movement of each mechanism does not interfere during the movement. When interference occurs, it should be clear whether the cam action is too early or too late. , When the cam action is too early, the fastening screw of the cam should be loosened to reverse the cam. When the cam action is too late, the fastening screw of the cam should be loosened to turn the cam forward, so that the action of each mechanism does not interfere. After the "timing" of each cam is adjusted, the handle should be used to continuously rotate the main motor shaft to make the filling turntable run for one or two weeks. After confirming that the movement of each mechanism does not interfere, the machine can be powered on.

The electrical control system of the machine. There are three operating modes of the machine: jog, automatic and debugging.

The difference between the automatic mode and the debugging mode is that when the automatic mode is selected, the four side doors of the work surface are required to be closed to start the main motor; when the debugging mode is selected, the main motor can also be started when the four side doors of the work surface is open. The main motor is steplessly adjusted by the frequency converter, and starts and stops the frequency converter through the normally open contact of the main contactor of the Automatic Capsule Filling Machine to start and stop the main motor.

The machine has an automatic alarm system for empty capsules and lack of medicine particles. When empty capsules or medicine particles are lacking, the alarm will start to prompt the operator to add materials. We are Pharma Lifter Supplier, welcome to contact us.


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